System line devices

TOKO has allowed high accuracy, high efficiency, power-saving and resource-saving of raw material by incorporating cutter (forming machine) and various automatizing devices in system line. For the system, you can depend on us, TOKO, rich in achievement.

Food container relation

■ Compressed air, vacuum forming machine Compressed air forming for plastic sheet ■ Vacuum forming machine Vacuum forming for plastic sheet ■ Thermal plate compressed air forming machine Film forming for OPS and PP etc. ■ Super shuttle Automatically separates products from the circumferential frame and accumulates when cutting formed sheets. ■ Tray shuttle After cutting formed sheets, accumulates the cut products on the table lifter at the rear with adsorption BOX. ■ Forming shuttle system After forming with blister forming, cuts in line, accumulates the cut products at the rear with adsorption BOX and winds up the scrap. ■ Puncher Continuously punches the formed sheets. ■ Immediate puncher Continuously punches small holes on the formed sheets. ■ Food pack automatic continuous cutter Automatically accumulates the sheets (approximately 20 sheets) from the forming machine, positions the stacked sheets, clamps the sheets, cuts for constant dimension feeding, automatically accumulates at the rear and wraps. ■ Food pack automatic cutter Places the stacked forming cut sheets (approximately 20 sheets) into the silkworm-like shelf device (7 to 8 stages), draws out sequentially, feeds in constant dimension and cuts. ■ One-off automatic forming machine After manually setting the cut sheets, automatically forms. Automatically draws out the roll sheets, automatically forms and cuts in constant dimension. ■ Tray wrapper Automatically wraps food forming trays with film. ■ Chipper Grinds the scraps.

Vehicle relation

■ Carpet heating forming line Heats in heater oven, cool-forms and takes out. ■ Carpet automatic constant dimension cutting line Feeds rolled raw material in constant dimension, cuts and takes out. ■ Floor mat automatic bonding line Automatically loads rubber mat, places carpet into roll coater and automatically bonds. ■ Dash silencer automatic forming line Felt and polyvinyl chloride (rubber) automatic forming line ■ Automatic die changing device Automatically changes forming die. ■ Air conditioner urethane automatic cutting Feeds urethane, cuts, takes out and stacks. ■ Dust-proof and noise-proof butyl rubber automatic cutting Feeds in constant dimension, cuts, stacks and cuts in constant dimension. ■ Forming press with rotating table Feeds, rotates, forms and takes out. ■ Cutter with long bolster Cuts articles having many parts at one time. ■ Trim press Uses female and male dies, safety photoelectric tube, bolster slide and punch circuit. ■ Forming press Uses female and male dies, temperature control circuit and bolster slide ■ Hot press Heat-presses urethane with a few thermal plates. ■ Forming trim line Incorporates heater device, forming machine, hot melting and trim in a line by using one or two robots. ■ Air bag cutting line A line to spread rolled raw materials in some ten sheets with spreader, feed the spread material in constant dimension, cut and take out. ■ Vehicle seal cutter (Half cut is also possible) Cuts accent stripe and sticker for vehicle. ■ Vehicle interior parts rotary forming Forms carpet in automatic line.

Apparel relation

■ Knit automatic cutting system Modifies zigzag movement of knit, feeds in constant dimension, cuts and accumulates. ■ Medical cloth automatic cutting Spreads, feeds in constant dimension and automatically cuts. ■ Cutter with cutting film Places expandable article on the cutting film, directly cuts and takes out. ■ Cutter with belt conveyor and spreader Spreads, feeds on belt conveyor and cuts. ■ Cutter with roll hanger (with constant dimension drawing device) Rolls (2 to 30 rolls run)

Electronics relation

■ Polarized light film cutting line A A line to feed rolled raw material in constant dimension, cut, take out, and dispose scraps. ■ Polarized light film cutting line B A line to feed rolled raw material in constant dimension, cut in stripe-shape in constant dimension and take out. ■ Polarized light film cutting line C A line to automatically feed bonded products from cassette, trim-cut, take out and dispose scraps. ■ Skew angle cutter Automatically draws polarized film from rolled raw materials, and cuts in constant dimension within ±52°. ■ Cutter with image processing (printed dragonfly mark is detected) "Tonbo-kun (dragonfly) Method: Correct-controls feeding of X, Y and θ-axes with CCD camera, and cuts in an accuracy of ±3/100 to 5/100 mm. Further, cutter with material feeding and automatic taking-out device are also available. Application: Conductive circuit for FPC, membrane, connector conductive circuit, various printing materials

Others (Packing, footwear, shoes, building material and other cutting requiring industries)

■ Felt automatic cutter Feed in constant dimension, cuts and takes out ■ Joint sheet automatic cutter Feeds in constant dimension, cuts and takes out ■ Adhesive tape automatic cutter Half-cuts adhesive tape, winds up scrap and winds up the products. ■ Cutter with cutting film Places sheets on the cutting film, feeds in constant dimension, and directly cuts. ■ Container inner lid punching machine ■ Medical tape automatic cutter Half-cuts with No 1 press, and winds up scraps. ■ Tile carpet automatic cutter Cuts in constant dimension in line, feeds, cuts and takes out. ■ Entrance mat automatic cutter Draws from rolled raw materials, feeds in constant dimension, cuts, takes out and cuts scrap. ■ Refrigerator inner case trim press (Inline) Automatically trims the formed products come out from forming machine, separates products from scraps to carry out. ■ Golf club (Carbon) shaft manufacturing relation After cutting with straight, bias and constant dimension cutters, feeds the rolled raw materials of bias bonded products in constant dimension, cuts and takes out. ■ Filter paper cutting Heats the materials drawn from the rolled raw materials, removes curl, feeds in constant dimension, cuts and takes out. Product stacking device and drawn waste constant dimension cutting device are also installed. ■ Cutter with multi-head type traveling head (New birth) Efficiently cuts with few loss by installing 2 to 5 traveling heads. ■ Cutter with rotary type traveling head (New birth) Cuts with few material loss by rotating cutting head to any angle every one shot or every one cycle. ■ Constant dimension cutting machine Cuts sheets in constant dimension, and automatically accumulates. ■ Rotary cutter Bonds tape, winds scraps and winds products. ■ Ultra high speed crank type cutter Cuts with 4-pillars crank cutter. The shot number is MAX 150 spm. ■ Ultra high speed cutter Crank type ultra high speed cutter (120 spm) ■ Slitter ﾐ Constant dimension accumulating device After slitting, cuts in constant dimension and accumulates. ■ Cutting system for soft materials such as envelop, P-tile, medicament (paste drug), core stand of grind stone, aramid fiber, veneer plate, carbon and jigsaw puzzle.

Half cut

■ A system line to half-punch only products by leaving mat board of film, packing, felt, cellophane, sponge rubber, urethane foam, aluminum foil, silk cotton, cloth and paper.

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